The principle parts of milling machine
Base
The base of the machine
is Grey iron casting accurately machined on its top and bottom surface and
serves as a foundation member for all the other parts which rest upon it. It
carries the column at its one end. In some machines, the base is hollowed and
working as a reservoir for cutting fluid.
Column
The column is the main
supporting frame mounted vertically on the base. The column is box shaped.
Heavily ribbed inside and houses all the driving mechanisms for the spindle and
table feed. The front vertical face of the column is accurately machined and is
provided with dovetail guide ways of supporting knee. The top of the column is
finished to hold an over-arm that extends outward at the front of the machine.
Knee
The knee is the rigid
gray iron casting that slides up and down on the vertical way of the column
face. The adjustment of height is effected by elevating screw on the base that
also supports the knee. The knee houses the feed mechanism of the table, and in
different controls to operate it. The top face of the knee forms slid way for
the saddle to provide cross travel of the table.
Saddle
The saddle is placed on
the top of the knee, which slides on guide ways set exactly at 90 to column
face. A cross feed screw near the top of the knee engages a nut of the bottom
of the saddle to move it horizontally, by hand or power, to apply cross feed.
The top of the saddle is accurately machined to provide guide ways for the
table.
Table
The table rest on ways
on the saddle and travels longitudinally. The top of the table is accurately
finished and T-slots are provided for clamping the work and other fixtures on
it. A lead screw under the table engages a nut on the saddle to move the table
horizontally by hand or power. The longitudinal travel of the table may be
limited by fixing trip dogs on the side of the table. In universal machines,
the table may also be swiveled horizontally. For this purpose the table is
mounted on a circular base which in its turn is mounted on the saddle. The
circular base is graduated in the degree.
Over hanging arm
Over hanging arm is
mounted on the top of column extends beyond the column face and serve as a
bearing support may be provided nearest to the cutter. More than one bearing
support may be provided for the arbor.
Front Brace
The front brace is an
extra support that is fitted between the knee and over arm to ensure further
rigidity to the arbor and the knee. The front brace is slotted to allow for
adjustment of the height of the knee relative to over arm.
Spindle
The spindle of the
machine is locates in the upper part of the column and receive power from the
motor through belts, gears and clutches and transmit it to the arbor the front
end of the spindle just projects from the column face and it is provided with a
tapered hole into to which various cutting tools and arbors may be inserted.
The accuracy in metal machining by the cutter depends on primarily accuracy, strength,
and rigidity of the spindle.
Arbor
An arbor is considered
as an extension of the machine spindle on which cutters are securely mounted
and rotated. The arbors are made with taper shanks for proper alignments with
machine spindles having taper hole on their nose. The taper shank of the arbor
conforms to the Morse taper or self-release taper whose value is 7:24. The
arbor may be supported at the farthest end from the overhanging arm or may be
of cantilever type which is called stub arbor.
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